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PRODUCT
MT 184 Assembly & Maintenance Exercise: Piston Pump
Education / GUNT Hamburg / Mechatronics / Maintenance /
description

Piston pumps are positive displacement pumps and operate oscillatingly, normally primed. At constant speed, their characteristic is an almost vertical straight line; at different pressures the volumetric flow remains approximately constant. 
  The pump presented here is a dual-action piston pump. This means that each piston stroke is both an intake and delivery stroke. Typical applications of the pump dealt with here are the pumping of drinking and service water for domestic use, in agriculture, shipping, industry and gardening centres.
  The MT 184 kit forms part of the GUNT assembly, maintenance and repair practice line designed for training at technical colleges and in company training centres. A close link between theory and practice is key to the learning content. The kit is ideally suited to project-based learning with a particular emphasis on ‘hands-on’ work. Independent working by the students is assisted and encouraged. Performing in a small team offers a useful learning format.
  MT 184 enables a typical piston pump to be assembled and maintained. Students become familiar with all the pump components and their modes of operation. The parts are clearly laid out in a tool box. Systematic assembly and disassembly of a pump is practiced. The instructional material details the individual steps involved in the exercise, and provides additional information on the areas of application, mode of

operation and design of the pump.
 

Learning Objectives / Experiments

- Design and function of a piston pump and its 
  components
- Assembly and disassembly for maintenance and 
  repair purposes
- Replacing components (e.g. seals or bearings)
- Troubleshooting, fault assessment
- Planning and assessment of maintenance and 
  repair operations
- Reading and understanding engineering drawings 
  and operating instructions

Specification

[1] Learning concept for maintenance and repairexercises on a double-acting piston pump 
[2] Air vessel to compensate for pressure surges
[3] Integrated safety valve returns a portion of the flow back to the intake side in event of excess pressure
[4] Piston rod seal based on the gland principle
[5] Pump drive via V-belt pulley
[6] Pump parts and tools housed in a tool box
[7] The kit forms part of the GUNT assembly, maintenance and repair practice line

 

Technical Data

Piston pump
- max. flow rate: 1000L/h
- max. head: 60m
- max. power consumption: 0,37kW
- drive via V-belt, motor speed: 1450min-1
- intake connection: 1"
- delivery connection: 1"

 

Dimensions and Weight
l x w x h: 690x360x312mm (tool box)
Weight: approx. 33kg
Scope of Delivery
1 complete kit of a piston pump
1 set of tools, consisting of
- 6 open-end wrenches, size 13, 14, 19, 22, 
  2x size 10
- 1 soft-faced hammer
- 1 bearing puller, three-arm
- 1 punch
- 1 screwdriver
- 1 wrench for pressure relief valve
- 2 striker sleeves for assembly/disassembly of 
  bearings
- 1 brace to disassemble connecting rod bearing
1 base plate
1 slotted sleeve
1 set of replacement parts, consisting of
- 1 set of slotted sleeves
- 4 packing gland rings
- 2 bearing cover seals
1 tin of corrosion-proofing spray
1 box for small parts
1 tool box with foam inlay
1 set of instructional material, consisting of 
- technical description of system, complete set of 
  drawings with individual parts and parts list, 
  description of maintenance and repair operations, 
  suggested exercises
- 1 operator's manual for the industrial pump
Order Details
051.18400  MT 184  Assembly & Maintenance Exercise: Piston Pump