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HL 960 Assembly Station: Pipes and Valves and Fittings
Education / GUNT Hamburg / Mechatronics / Assembly Projects /

HL 960 is a practical exercise and training system which provides an entirely authentic introduction to industrial pipes and valves and fittings. The assembly kit comprises a wide variety of valve and fittings, piping elements and vessels, as well as sealing and fastening components. A heavy U-shaped mounting frame permits assembly of a variety of piping systems, plant components and functional units. The piping elements are prepared ready for assembly, and matched to installation lengths and flange connections. The components permit multiple assembly and disassembly.  

  The training system is designed for students to work together in a learning group. The complete process of constructing a system may take several days if all the steps are followed: obtaining information, planning, deciding, executing, checking and assessing.  

  The detailed instructional material assists in creating an effective and ordered learning process. It contains technical descriptions of all the system components as well as various specimen systems and installations.

  Finished set-ups can be subjected to real testing with water. The pump system HL 960.01 (closed circuit) is available for this purpose. 

Learning Objectives / Experiments

- design and function of valves and fittings, piping elements and system components

- planning of piping and system installations according to specification, e.g. a process schematic

- selection of components and drafting of requirement lists

- technically correct preparation and execution of system assembly

- reading and understanding engineering drawings and technical documentation

- operational testing of the constructed systems (in conjunction with suitable water supply and disposal) 


[1] assembly exercise for engineering training
[2] piping network comprising pipes, elbows, T-pieces and transitions in nominal widths 
DN 15, 25, 40
[3] pipe connections via flanges or cutting ring screw fittings 
[4] standard commercially available flanged fittings: shut-off valve, non-return valve, strainer, condensation drain, inspection glass, ball valve, gate valve
[5] ball valve with cutting ring screw fitting
[6] pressure vessel with manometer, connection via  DN 15 flanges
[7] connection to water supply via hose with coupling
[8] mobile frame for mounting of pipe network
[9] the kit forms part of the GUNT assembly, maintenance and repair practice line


Technical Data

Flange fittings

- Grey cast iron

- nominal pressure: PN 16 for DN 15, 25 / PN 10 for

  DN 40

Ball valve with cutting ring screw fitting

- brass, nickel-plated

- nominal pressure: PN 25

- nominal size: G1/2"

Manometer: 0...4bar


Dimensions and Weight

LxWxH: 1.540x1.840x2.020mm

Weight: approx. 300kg 

Required for Operation
Water supply and disposal via hoses with couplings
Scope of Delivery

1 frame
3 pipes DN 25, 5 pipes DN 15, 1 pipe with extension

   DN 15 to DN 25, 5 elbows, 6 T-pieces
4 ball valves DN 15, 2 ball valves DN 25
5 straight-way valves DN 15, 1 gate valve DN 40
1 non-return valve, 1 condensation drain
1 blank, 1 perforated disk, 1 figure-of-eight blank
1 pressure vessel with manometer
1 inspection glass, 1 dirt trap
1 set of cutting ring screw fittings for D=18mm
1 set of welded pipe fittings for flange connection
1 pack of sealing material
1 pack of fastening material 
1 set of tools
1 set of instructions, comprising drawing set and
 instructional materials

Order Details

065.96000  HL 960  Assembly Station: Pipes and Valves and Fittings