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CE 255 Rolling Agglomeration
Education / GUNT Hamburg / Process Engineering / Mechanical Process Engineering /

The terms agglomeration, granulation and pelletisation designate the process of particle size enlargement of solids. This trainer was developed in cooperation with the Department of Mechanical Engineering and Process Engineering at the Niederrhein University of Applied Sciences in Krefeld.

  A powder (fine material) is continuously fed onto an inclined, rotating dish granulator. A pump delivers granulating liquid to a two-component nozzle. The liquid is atomised over the powder by compressed air. Starting from a small number of moistened particles, a rolling motion produces growing numbers of balls (agglomerates). The fine material in the moved layer tends to remain close to the bottom. It is lifted higher than the forming agglomerates by the rotary motion of the dish. The ball-shaped agglomerates roll along the surface of the layer. When they have attained a certain size, they drop off the rim of the disc. The agglomerates are collected in a tank. Two further tanks are provided for the solid material (for which powdered limestone is recommended) and the granulating liquid (sugar powder diluted in water). The mass flow of solid feed material, the flow rate of the liquid, the speed and the angle of inclination of the disc are adjustable. The compressive strength of the resultant agglomerates can be measured using a laboratory device. To determine these and other key properties of the agglomerates, a balance and drying chamber are also recommended.

  The well-structured instructional material sets out the fundamentals and provides a step-by-step guide through the experiments.

Learning Objectives / Experiments

- learning the basic principle and method of

  operation of an agglomeration unit
- agglomerate size and strength dependent on
  * mass flow of solid feed material
  * flow rate of liquid 
  * ratio of solid to liquid
  * dish rotation speed
  * angle of inclination of dish
  * position of solid and liquid feed
  * selected solid
  * selected granulating liquid


[1] rolling agglomeration with a dish granulator
[2] dish granulator with adjustable rotation speed and angle of inclination
[3] metering device to adjust the mass flow of solid feed material
[4] two-component nozzle to atomise the granulating liquid with compressed air
[5] diaphragm metering pump to adjust the flow rate of liquid
[6] air pressure adjustment by fine-control valve
[7] position of solid and liquid feed adjustable
[8] tanks for solid, granulating liquid and agglomerates


Technical Data

Dish granulator
- diameter: approx. 600mm
- rim height: approx. 120mm
- material: stainless steel
Dish drive motor
- power consumption: approx. 0.5kW
- speed: 0...50min-1
Diaphragm metering pump
- max. flow rate: approx. 0...2L/h
- max. head: approx. 20m
- pressure fine-control valve: 0...1bar
- solid: approx. 10L
- granulating liquid: 5L
- agglomerates: 20L


Dimensions and Weight
LxWxH: approx. 1.400x1.200x1.800mm
Weight: approx. 180kg
Required for Operation

230V, 50Hz, 1 phase
Compressed air connection:  1...6bar

Scope of Delivery
1 trainer
1 packing unit of powdered limestone
1 packing unit of sugar powder
1 set of instructional material
Order Details
083.25500  CE 255  Rolling Agglomeration